Checkline TI-25DL-MMX User Manual

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TABLE OF CONTENTS
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
2.0 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
02
3.0 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
03
3.1 Gauge
3.2 Contents of kit
3.3 Probe
3.4 Keypad
3.5 LCD Display
3.6 Probe Zero Plate
3.7 Probe Connector Receptacle
3.8 Battery Compartment (Charging the Battery)
4.0 Making Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
09
4.1 Condition and Preparation of Surfaces
4.2 Probe Zero
5.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Calibration To A Known Thickness
5.2 Calibration To A Known Velocity
5.3 Two-Point Calibration
6.0 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.0 Changing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.0 Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.0 Scan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.0 Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11.0 Dual-Multi Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.0 RS232 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13.0 Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
13.1 Clearing A Storage Location
13.2 Clearing An Entire File
13.3 Clearing All Files
13.4 Sending All Files To A Computer
13.5 Printing A File
14.0 Transducer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
15.0 Calibrations for Measuring Materials Other Than Steel. . . . 25
15.1 Changing Calibration - Acoustic Velocity Is Not
Known
15.2 Acoustic Velocity Table
16.0 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
17.0 Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . 29
18.0 Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
19.0 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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19.0 WARRANTY
ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the
original purchaser that this product is of merchantable quality and confirms
in kind and quality with the descriptions and specifications thereof. Product
failure or malfunction arising out of any defect in workmanship or material in the
product existing at the time of delivery thereof which manifests itself within one
year from the sale of such product, shall be remedied by repair or replacement of
such product, at ELECTROMATIC’s option, except where unauthorized repair,
disassembly, tampering, abuse or misapplication has taken place, as determined
by ELECTROMATIC. All returns for warranty or non-warranty repairs and/or
replacement must be authorized by ELECTROMATIC, in advance, with all
repacking and shipping expenses to the address below to be borne by the
purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND FITNESS
FOR ANY PARTICULAR PURPOSE OR APPLICATION. ELECTROMATIC
SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUEN-
TIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE
USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS
OR IS DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR
REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY
MANUFACTURER’S OR SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR
FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of inci-
dental or consequential damages, so the above limitation may not apply to you.
The duration of any implied warranty, including, without limitation, fitness for
any particular purpose and merchantability with respect to this product, is limited
to the duration of the foregoing warranty. Some states do not allow limitations on
how long an implied warranty lasts but, not withstanding, this warranty, in the
absence of such limitations, shall extend for one year from the date of invoice.
ELECTROMATIC Equipment Co., Inc.
600 Oakland Ave. Cedarhurst, NY 11516—USA
Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399
Every precaution has been taken in the preparation of this manual. Electromatic Equipment Co., Inc.,
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of information contained herein. Any brand or product names mentioned herein are used for
identification purposes only, and are trademarks or registered trademarks of their respective holders.
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Summary of Contents

Page 1 - TABLE OF CONTENTS

– 1 –TABLE OF CONTENTS1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 022.0 Precautions . . . . . .

Page 2 - 2.0 PRECAUTIONS

– 10 –4.1 Condition and Preparation of SurfacesIn any ultrasonic measurement scenario, the shape and roughness of the test surface are of paramount im

Page 3 - Perpendicular

– 11 –5. Press the transducer against the probe-disc, making sure that thetransducer sits flat against the surface. The display should show some thick

Page 4 - Wearface

– 12 –5.0 CALIBRATIONIn order for the TI-25DL-MMX to make accurate measurements, it must be set tothe correct sound-velocity for the material being me

Page 5 - 16.0 SPECIFICATIONS

– 13 –5.2 Calibration to a known velocityNote: This procedure requires that the operator know the sound-velocity ofthe material to be measured. A tabl

Page 6 - 1.8.8.8.8

– 14 –4. Press the transducer against the sample piece, at the first/second calibration point, making sure that the transducer sits flat against the s

Page 7

– 15 –6.0 QUICK START INSTRUCTIONS — STEEL THICKNESSThese Quick Start procedures are intended for those applications where the thick-ness of steel is

Page 8 - MATERIALS OTHER THAN STEEL

– 16 –7.0 CHANGING UNITS (IN/MM)The TI-25DL-MMX has the ability to display measurements in both the English(IN) and Metric (MM) systems. The following

Page 9 - 4.0 MAKING MEASUREMENTS

TI-25DL-MMXULTRASONICTHICKNESS GAUGEOperating InstructionsCHECK•LINE®BY ELECTROMATICIncludes special versionModel TI-25DL-MMX-EXTELECTROMATIC E Q U I

Page 10 - 14.0 TRANSDUCER SELECTION

– 2 –1.0 INTRODUCTIONThe TI-25M-MMX is a multi-mode Ultrasonic thickness gauge that is capable of measuring the thickness of various materials with ac

Page 11

– 3 –3.0 OVERVIEW OF GAUGE3.1 GaugeProbeReceptaclesProbe Zero Test Plate and Battery Compartment CoverBacklit LCD DisplayMembraneKeypadProbe– 30 –18.0

Page 12 - 5.0 CALIBRATION

– 4 –3.2 Contents Of KitThe TI-25M-MMX is supplied as a complete kit with the following:a. Gaugeb. Two (2) AA batteries (installed in gauge)c. Probe/

Page 13 - 13.0 USING THE DATA LOGGER

– 5 –3.4 The KeypadThe TI-25DL-MMX interacts with the operator through themembrane keypad and the LCD display. The functions ofthe various keys on the

Page 14 - 12.0 RS232 SERIAL PORT

– 6 –UP arrow is used to scroll through the various files, storage loca-tions, and functions of the data logger. Refer to page 22 for furtherinformati

Page 15 - 11.0 DUAL-MULTI MODE

These eight vertical bars form the StabilityIndicator. When the TI-25DL-MMX isidle, only the left-most bar and the under-line will be on. While the ga

Page 16 - 9.0 SCAN MODE

– 8 –3.6 Probe Zero PlateWhen first connecting the probe supplied with the TI-25DL-MMX, the usershould perform a “Probe Zero” as described in Section

Page 17 - THICKNESS GAUGE

– 9 –4.0 MAKING MEASUREMENTSIn order for the transducer to do its job, there must be no air gaps between thewear-face and the surface of the material

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